Perbaikan Proses Produksi pada Komponen Grid dengan Metode Define, Measure, Analyze, Improve, Control (DMAIC) dalam Upaya Meningkatkan Kualitas Produk di PT. Schutz Container Systems Indonesia

Authors

  • R.M Sugengriadi Sekolah Tinggi Teknologi Texmaco
  • Deni Ahmad Taufik Sekolah Tinggi Teknologi Texmaco
  • Beni Lesmana Giawa Sekolah Tinggi Teknologi Texmaco

Keywords:

DMAIC, Quality, Fishbone, FMEA, Quality Improvement

Abstract

The grid production results of PT. Schutz Container Systems Indonesia during the last 3 months showed that there were 1356 defective products. Research was carried out using the DMAIC approach to improve quality and reduce defect rates in the grid production process. The highest defects occurred in vertical tube drops with a percentage of 82% in October, November and December 2022. There are 4 factors that cause defects in vertical tube drops, namely machines, people, methods and materials. PT. Schutz Container Systems Indonesia is committed to maintaining product quality with zero defects through the DMAIC method. The Pareto diagram is used to identify the frequency of significant defects, while the fishbone diagram is used to determine the factors causing defects. Improvement steps are taken on machines, operators, methods and materials. At the control stage, machine maintenance checks and employee activities are implemented to ensure optimal grid product quality.

References

[1] Ahmad, F. (2019). Six sigma dmaic sebagai metode pengendalian kualitas produk kursi pada ukm. JISI: Jurnal Integrasi Sistem Industri, 6(1), 11-17.

[2] Ahmed, S. (2019). Integrating DMAIC approach of Lean Six Sigma and theory of constraints toward quality improvement in healthcare. Rev Environ Health, 34(4), 427–434.

[3] Basori, M., & Supriyadi, S. (2017, November). Analisis Pengendalian Kualitas Cetakan Packaging Dengan Metode Failure Mode and Effect Analysis (FMEA). In Prosiding Seminar Nasional Riset Terapan| SENASSET (pp. 158-163).

[4] Gasperz, V., & Fontana, A. (2017). Lean Six Sigma for Manufacturing and Service Industries. Bogor: Vinchristo Publication.

[5] Guritno, J., & Cahyana, A. S. (2021). Implementation of Autonomous Maintenance in Total Productive Maintenance Implementasi Autonomous Maintenance Dalam Penerapan Total Productive Maintenance. Procedia of Engineering and Life Science Vol, 1(2).

[6] Irfan, Muhammad; HM, Gatot Basuki. Identification of Machine Damage Causes Production Failure Using the Method Failure Modes and Effects Analysis At the North Distribution Pump House PT XYZ. In: Prosiding SENASTITAN: Seminar Nasional Teknologi Industri Berkelanjutan. 2023.

[7] Kusumawati, A., & Fitriyeni, L. (2017). Pengendalian Kualitas Proses Pengemasan Gula Dengan Pendekatan Six Sigma. Jurnal Sistem Dan Manajemen Industri, 1(1), 43-48.

[8] Lestari, Feby Ayu; Purwatmini, Nining. Pengendalian Kualitas Produk Tekstil Menggunakan Metoda DMAIC. Jurnal Khatulistiwa Informatika, 2021, 5.1: 79-85.

[9] Pitoyo, Djoko; AKBAR, Aditya Riantiko. Analisis Pengendalian Kualitas Produk Dengan Metode Six Sigma Dan Metode 5 Step Plan Di Pt. Pikiran Rakyat Bandung. Rekayasa Industri dan Mesin (ReTIMS), 2019, 1.1: 1-13.

[10] Rahman, A., & Perdana, S. (2021). Analisis Perbaikan Kualitas Produk Carton Box di PT XYZ Dengan Metode DMAIC dan FMEA. Jurnal Optimasi Teknik Industri (JOTI), 3(1).

[11] Rohani, Q. A., & Suhartini, S. (2021, March). Analisis Kecelakaan Kerja Dengan Menggunakan Metode Risk Priority Number, Diagram Pareto, Fishbone, Five Whys Analysis. In Prosiding SENASTITAN: Seminar Nasional Teknologi Industri Berkelanjutan (Vol. 1, No. 1, pp. 136-143).

[12] Soemohadiwidjojo, A. T. (2017). Six Sigma Metode Pengukuran Kinerja Perusahaan Berbasis Statistik. Raih Asa Sukses.

[13] Tenny, B., Tamengkel, L. F., & Mukuan, D. D. (2018). Analisis pengendalian kualitas mutu produk sebelum eksport dengan mengunakan metode six sigma pada PT. Nichindo Manado Suisan. Jurnal Administrasi Bisnis (JAB), 6(004), 28-35.

[14] Utami, E. A. Y., Moesriati, A., & Karnaningroem, N. (2017). Risiko Kegagalan pada Kualitas Produksi Air Minum Isi Ulang di Kecamatan Sukolilo Surabaya Menggunakan Failure Mode and Effect Analysis (FMEA). Jurnal Teknik ITS, 5(2): 279- 283

[15] Wahyuni, H. C., & Sulistiyowati, W. (2020). Buku Ajar Pengendalian Kualitas Industri Manufaktur Dan Jasa. Umsida Press.

Published

2024-10-09